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German factory uses zero emissions for printing and powder coating

Type

Object

Date

2017

Source

Press release

Location

Germany

Date of Publication

02.11.2017

Summary

Fahrradzimmer’s premium bicycle manufacturing facility in Höchst, Germany, offers new state-of-the-art equipment for manufacturing bicycles. The centre boasts a four-colour printing machine and a powder-coating unit, as well as a new solar-powered powder application system. These innovations save energy and greenhouse emissions – while saving time and reducing costs.

Fahrradzimmer, an international bicycle manufacturer for over 60 years, is currently expanding its production capacity in Höchst, Germany. The company creates high-quality mountain bikes, e-bikes and city bikes using advanced composite materials as the basis for their components, many of them pioneering a production process that starts with 3D-printed parts. Their printed bicycles are sent to other bike factories across Europe, where they are subsequently cut, assembled and painted.

The centre is now also printing and powder-coating bicycle frames. The printing machine – equipped with some of the most advanced technical solutions in the world – uses up to four colours at any one time. It enables the production of high-quality surfaces in one single step, saving both time and energy. The powder-coating unit extends the range of possibilities for colour and materials, while also offering the possibility to print complex three-dimensional patterns and surfaces on the bicycle frame. This saves time and energy, while also offering designers greater creative freedom.

The trend towards non-toxic or zero-emission powder – which has recently been mandated by the European Union and that is frequently used for treating household and industrial products – is also reflected in Fahrradzimmer’s production: powders which are also produced using solar energy. From a technical and environmental point of view, this innovative use of renewable energy is superior to conventional sources of energy. It produces less waste than conventional powder production and also helps protect the environment.

To support innovation and creativity

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